湖南电力 ›› 2026, Vol. 46 ›› Issue (3): 91-100.doi: 10.3969/j.issn.1008-0198.2026.03.012

• 新能源发展与应用 • 上一篇    下一篇

基于鲸鱼优化算法-变分模态分解-残差网络的随机工况下风机齿轮箱微弱故障诊断方法

王卫玉1,2, 魏加达1,2, 唐志伟3, 张海3, 王思嘉1,2, 张培1,2, 何建军3   

  1. 1.五凌电力有限公司,湖南 长沙 410004;
    2.湖南五凌电力科技有限公司,湖南 长沙 410004;
    3.长沙理工大学能源与动力工程学院,湖南 长沙 410114
  • 收稿日期:2025-11-21 修回日期:2025-12-30 出版日期:2026-06-25 发布日期:2026-07-07
  • 通信作者: 何建军(1974),男,汉族,湖南南县人,博士,教授,研究方向为新能源发电技术与应用。
  • 作者简介:王卫玉(1991),男,汉族,山东栖霞人,博士,高级工程师,研究方向为水电及新能源智能运维。
  • 基金资助:
    湖南省自然科学基金资助项目(2024JJ9168);湖南五凌电力科技有限公司科技项目(320145JX0120240142)

Diagnosing Weak Faults Method of Wind Turbine Gear‍boxes Under Random Op‍erating Conditions Based on WOA-VMD-ResNet

WANG Weiyu1,2, WEI Jiada1,2, TANG Zhiwei3, ZHANG Hai3, WANG Sijia1,2, ZHANG Pei1,2, HE Jianjun3   

  1. 1. Wuling Power Co., Ltd., Changsha 410004, China;
    2. Hunan Wuling Power Technology Co., Ltd, Changsha 410004, China;
    3. College of Energy and Power Engineering, Changsha University of Science and Technology,Changsha 410114, China
  • Received:2025-11-21 Revised:2025-12-30 Online:2026-06-25 Published:2026-07-07

摘要: 针对风电机组主传动系统随机工况下,微弱故障振动信号特征易被噪声掩盖、传统方法难以有效提取的问题,提出一种复合故障诊断方法。首先,采用鲸鱼优化算法对变分模态分解(variational mode decomposition,VMD)的关键参数进行全局寻优,突破传统VMD依赖经验设参的局限,实现原始振动信号精准去噪与故障特征重构;再通过短时傅里叶变换将去噪后时域信号转换为高辨识度时频图像,输入残差网络完成故障类型智能识别,借助残差结构强化微弱故障特征深层学习能力。基于MCC5-THU齿轮箱故障数据集的实验结果显示,该方法在恒定工况下诊断准确率达100%,随机工况下达88.75%,均具备优异诊断性能与鲁棒性。该方法可有效提升风电机组早期微弱故障识别精度,为风电设备智能运维提供关键技术支撑。

关键词: 风电机组, 鲸鱼优化算法-变分模态分解-残差网络, 随机工况, 微弱振动信号, 故障诊断

Abstract: Aiming at the problem that the characteristics of weak fault vibration signals are easily masked by noise and difficult to be effectively extracted by traditional methods under random operating conditions of the main drive system of wind turbines, this paper proposes a composite fault diagnosis method. Firstly, the whale optimization algorithm(WOA) is used for global optimization of the key parameters of variational mode decomposition(VMD), which breaks through the limitation that traditional VMD relies on empirical parameter setting and realizes accurate denoising of the original vibration signal and reconstruction of fault characteristics. Then, the short-time fourier transform is used to convert the denoise time-domain signal into a time-frequency image with high recognition, which is input into the residual network to complete the intelligent identification of fault types. The residual structure is used to enhance the deep learning ability of weak fault characteristics. Based on the MCC5-THU gearbox fault dataset, experiment results show that the diagnostic accuracy of this method reaches 100% under constant operating conditions and 88.75% under random operating conditions, both of which have excellent diagnostic performance and robustness. This method can effectively improve the identification accuracy of early weak faults in wind turbines and provide key technical support for the intelligent operation and maintenance of wind power equipment.

Key words: wind turbine unit, WOA-VMD-ResNet, random operating conditions, weak vibration signal, fault diagnosis

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